Mission-critical hardware is engineered long before the first chip flies. Our in-house simulation team models, analyzes, and validates the parts we make — building deployable digital twins that follow your hardware from prototype to field.
Deployable, real-time-capable digital twins built in Ansys Twin Builder and cross-validated with MATLAB/Simulink. FMU export for HIL rigs and field-deployable twins that run alongside your physical hardware.
Structural, fatigue, and seat-contact analysis in Ansys Mechanical Enterprise. Hydraulic and fluid-dynamics modeling in Ansys CFD Enterprise. Impact, surge, and extreme-event simulation in LS-DYNA.
Bottom-up multi-domain modeling in Simscape Fluids, Electrical, and Multibody. Supervisory logic in Stateflow. Closed-loop control design in Simulink Control Design. Motor-side modeling with Motor Control Blockset.
Hardware-in-the-loop test benches driven by Simulink Coder auto-generated C. Verification campaigns in Simulink Test, SimEvents, and Simulink Design Optimization. SIL 2-3 evidence packages with full traceability through Simulink Report Generator.
A defense client needed to qualify a new electro-hydraulic landing-gear actuator for a Group 3 unmanned aerial system under tight cert timelines. We delivered a deployable digital twin in 14 weeks, cross-validated across MATLAB and Ansys, with an FMU ready for their HIL rig and field fleet.
Translate the client’s spec into machine-readable requirements. Lock fidelity ladder: functional, engineering, and high-fidelity model variants sharing the same I/O.
Simulink Requirements · Stateflow
Model the actuator hydraulic circuit, accumulator energy, and surge response. Validate against client flow / pressure curves.
Simscape Fluids · Ansys CFD Enterprise
Brushless servo motor, drive electronics, and 28 V DC bus dynamics. Capture inrush, regen, and thermal headroom for the gear-up / gear-down duty cycle.
Simscape Electrical · Motor Control Blockset
Multibody dynamics of the strut, drag brace, pivot joints, and shock absorber. Touchdown loads, retraction kinematics, drop-test prediction.
Simscape Multibody · Ansys Motion
Static stress, modal, fatigue, and seat-contact analysis on every load-bearing component. Identify margins, lightweight opportunities, and crack-initiation sites.
Ansys Mechanical Enterprise
Hard-landing, asymmetric touchdown, foreign-object strike. Explicit dynamics with full nonlinear material models for survivability and safe-failure modes.
LS-DYNA
Closed-loop position and force control. Supervisory logic, fault detection, fail-safe sequencing. Automated regression with requirement-linked test cases and Monte-Carlo design optimization.
Simulink Control Design · Simulink Test · SimEvents · Simulink Design Optimization · Parallel Computing
Co-simulation of all physics layers + control inside Ansys Twin Builder. Reduced-order models for real-time fidelity. Cross-validation against Simulink twin.
Ansys Twin Builder
Production C/C++ for the client’s flight-computer target. FMU export from Twin Builder to their HIL rig. Side-by-side bench validation of physical actuator versus twin.
Simulink Coder · MATLAB Coder · Ansys HPC
Auto-generated requirements-to-test traceability, simulation reports, FAI / PPAP-compatible documentation. Submission-ready SIL 2-3 evidence package.
Simulink Report Generator · MATLAB Report Generator
